Wire EDM Services in Rockford, IL
Mitsubishi MV1200-S Precision Wire EDM | 425 Manufacturing
At 425 Manufacturing, we provide high-precision Wire EDM services in Rockford, Illinois using our Mitsubishi MV1200-S Wire EDM machine. We serve customers throughout Rockford, Northern Illinois, Southern Wisconsin, and nationwide who require tight tolerances, intricate geometries, and superior surface finishes.
Wire EDM (Electrical Discharge Machining) allows us to cut extremely precise internal and external profiles in hardened steels, exotic alloys, and conductive materials without inducing stress or distortion. When accuracy matters, Wire EDM is the solution.
Mitsubishi MV1200-S Wire EDM Capabilities
Our Mitsubishi MV1200-S delivers exceptional accuracy, repeatability, and surface finish for complex components and precision tooling.
Machine Specifications & Capacity
| X-Axis Travel | 15.7″ | Y-Axis Travel | 11.8″ |
|---|---|---|---|
| Z-Axis Travel | 8.7″ | Max Workpiece Size | 31.5″ x 27.6″ |
| Max Workpiece Weight | 1,100 lbs | Drive System | High precision linear motor |
| Control System | Advanced fine-finish control | Cutting Capability | Multi-pass cutting |
| Tolerance | ±0.0002″ |
The MV1200-S is ideal for precision parts requiring sharp internal corners, small radii, fine detail, and hardened material machining.
What is Wire EDM?
| Wire EDM uses a thin electrically charged wire to cut through conductive materials with extreme precision. | Because the process uses electrical discharge rather than mechanical cutting force, there is: |
| • No tool pressure on the part | • No distortion in thin walls |
| • No burrs | • No heat-affected zones like conventional machining |
This makes Wire EDM ideal for hardened materials, delicate geometries, and components that cannot tolerate mechanical stress.
Materials We Cut with Wire EDM
| Hardened tool steels | D2, A2, H13 |
| Carbide | Stainless steel |
| Aluminum | Titanium |
| Inconel | Copper alloys |
| Brass | Conductive exotic alloys |
If it is electrically conductive, we can cut it.
Industries We Serve
| Aerospace & Aviation – Precision components, tooling, brackets, tight tolerances | Medical Device Manufacturing – Intricate stainless parts, superior finishes |
| Tool & Die – Punches, dies, inserts, hardened tool steel | Mining & Drilling – Wear components, heavy equipment parts |
| Industrial Manufacturing – Custom parts, prototypes, short-run production | Automotive & Performance – Precision brackets & hardened components |
Why Choose 425 Manufacturing for Wire EDM in Rockford, IL?
| Located in Rockford, Illinois | Serving Northern Illinois & Southern Wisconsin |
| Tight tolerance machining | Fast turnaround times |
| Prototype to production | Experienced manufacturing team |
| Quality inspection & verification | American-made precision components |
We understand the manufacturing standards required by aerospace, medical, mining, and industrial clients. Our Wire EDM process ensures repeatability and consistency across every project.
Wire EDM for Prototypes and Production
| One-off precision parts | Tooling components |
| Production inserts | Replacement wear parts |
| Complex geometry parts | Hardened material machining |
From concept to completion, we deliver precision without compromise.
Local Wire EDM Services – Rockford, IL & Northern Illinois
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425 Manufacturing is your local precision machining partner. We are centrally located in Rockford and support manufacturers throughout Northern Illinois, Southern Wisconsin, and beyond.
Request a Quote for Wire EDM Services
Have a print ready? Need help reviewing tolerances? Looking for a local Wire EDM shop in Rockford, IL?
Contact 425 Manufacturing today to discuss your Wire EDM project. Send us your drawings and specifications, and we will provide a fast, competitive quote.
Precision. Accuracy. Built Here. Built Better.